Custom Woven Patches

4.86 out of 5 based on 7 customer ratings
(7 customer reviews )

Custom Woven patches, unlike embroidered patches, weave threads together for finer detail, tighter lines, and crisp lettering. Perfect for perfect for military patches & scout patches.

  • *Design Name/PO Number
    Name your Project
    *Upload Artwork
    • (max file size 256 MB)
    Write any special instructions
    Special Instructions (Optional)
    *Number of Colors
    Specify Color Names/PMS Codes
    *Select Patch Shape
    *Select Backing
    *Select Border Style
    *Select Border Style

    Note: Merrow borders available for all shapes except custom cut.

    *Width (inch)”
    Range 1″-6″
    *Height (Inch)”
    Range 1″ – 6″
    Your Average size is calculated by adding width + height and dividing it by 2. This is used for pricing purpose only.
    • ” inches

    Minimum Order Quantity is 25 pcs
    • Per Patch
    Velcro Backing Charges
    • Per Patch
    • Per Patch
SKU: IPWVN001 Category: Tags: ,

Description

At Iron patches, our custom woven patches are made with tightly woven threads that capture every little detail, because nothing says “I’ve got my life together” like a patch that can show off your 8-pixel-wide logo and still be readable. Tiny text? Weirdly complex shapes? Bring it on. These patches eat detail for breakfast.

Types of Custom Woven Patches

We offer all the usual suspects, and then some:

  • Iron-on 
  • Sew-on 
  • Velcro-backed
  • Merrow border 
  • Heat-cut edges

The Anatomy of a Patch

These are the four things that makes a perfect woven patch.

  • Threads
  • Backing
  • Border
  • Design/Text

Custom Woven vs Printed Patches

Think of printed patches like a temporary tattoo. Woven? They’re like a real one. Permanent. Durable. Legit.

Printed patches fade or peel. These patches don’t flinch at wash cycles. They also look more premium. No shiny plastic, no cracking ink.

Why Custom Woven Patches Feel Premium

There’s a reason top-tier fashion brands love them. They scream attention to detail. They work especially well for logos, slogans, and tight graphics. The smooth finish gives a polished, designer vibe, unlike chunky embroidery.

Who Uses Woven Patches?

  • Streetwear brands for subtle, upscale logos
  • Scout organizations for achievement badges
  • Military units for regimental crests
  • Event organizers for festival passes
  • Nonprofits for custom merch drops

Attributes? High-resolution detail. Durable. Fade-resistant. Professional. Sometimes even waterproof.

The word woven literally comes from Old English wefan, meaning “to weave.” Groundbreaking, we know. But it makes sense: instead of stitching a design on top of fabric like a normal embroidery patch (how pedestrian), a woven patch weaves the actual design into the fabric itself. Right on the loom. Thread by thread. No fluff. No bulk. No “oh this looked better in the digital mockup.” Just flat, crisp, fabric flex. You’re welcome.

Ready to Get Started? Get a free quote today. Upload your art. Whether it’s a polished logo or a napkin sketch and let our expert digitizers bring it to life. Custom patches, made with care and stitched to perfection.

Not happy? We’ll fix it. Whether it’s a color mismatch, shape issue, or backing problem. We stand by our patches 100%. We offer reedits if your patch doesn’t match your approved design proof.

To press your patch professionally:
  1. Position Your Patch: Tape it onto the garment using heat-resistant thermal tape.
  2. Load Garment Face Down: Place the garment on the heat press with the patch facing the lower plate.
  3. Press: Cover with a protective sheet and press at 325°F for 20 seconds using 70-80 PSI pressure.
  4. Cool & Peel: Let it cool for 30 seconds before peeling off the tape.
  5. For thick garments (hoodies, jackets), flip the garment inside out and press from the reverse side.

We accept all file types, JPG, PNG, PDF, or even a hand-made sketch. Our embroidery digitizers will handle the rest. However, vector formats like AI, EPS, or SVG deliver the best results. Raster art should be at least 300 DPI. Our team can help with minor edits and resizing at no extra charge. For complex designs, we recommend consulting with us beforehand to ensure stitch clarity and colour accuracy.

  1. Machine washable (cold cycle recommended)
  2. Do not bleach
  3. Tumble dry low or air dry
  4. Avoid ironing directly on patch
  5. If sewn, patches last through years of washes
Proper care helps retain the patch’s shape, colour, and stitch integrity, even after dozens of washes.

Something went wrong with your order? Wow, that never happens in manufacturing. Just send us a photo and a quick rundown within 7 days, and we’ll either fix it or give you your money back.
Let’s get your custom design woven into something unforgettable.

Patch TypeCustom Woven Patch
Minimum Order25 pcs
Sizes Available1″ inch – 6″ inch
Shape OptionsRound, Square, Rectangle, Custom Die-Cut
Backing OptionsIron-On, Velcro (Hook & Loop), Sew-On, Adhesive
Border TypesMerrowed (Overlock), Heat Cut (Laser Cut)
Material UsedHigh-Density Woven Polyester Threads
Turnaround Time15–21 Business Days (Rush Orders Available)
Shipping LocationsWorldwide
Proof & ApprovalFree Digital Sample Before Production for orders over $200
Use CasesIntricate Designs, Small Text, Uniforms, Hats, Fashion Labels, Branding

7 reviews for Custom Woven Patches

  1. Reviewer profile image
    5 out of 5

    Jacob Rivera

    Sharp Colors

    The color accuracy is spot on. Exactly how we wanted them for our merch line.

  2. Reviewer profile image
    5 out of 5

    Ella Carter

    Perfect for Branding

    Used them as product labels. They look sleek and very professional.

  3. Reviewer profile image
    5 out of 5

    Isabella Reed

    Intricate Detail

    Our logo had fine text and it came out crystal clear. Very impressed.

  4. Reviewer profile image
    4 out of 5

    Lucas Morgan

    Thin and Lightweight

    Nice and flexible patches. Would prefer slightly stronger edges, but overall excellent.

  5. Reviewer profile image
    5 out of 5

    Brandon Scott

    Top notch!

    These chenille patches add so much character to our jackets. The workmanship is top-notch.

  6. Reviewer profile image
    5 out of 5

    Amelia Johnson

    Soft texture and great stitching.

    Soft texture and great stitching. Took an extra week to arrive, but the quality makes up for it.

  7. Reviewer profile image
    5 out of 5

    Olivia Carter

    Perfect!

    Fine details are crisp and the edges are perfectly finished. These add a professional touch to our sweaters.

Add a review

Your email address will not be published. Required fields are marked *